Enzyme applications in the Chinese food and beverage industry

I have a weak spot for enzymes, as this was one of the first type of food ingredients I worked with, when I started to get involved in the Chinese food industry. That was in 1985.

China is a huge market for food enzymes, possibly the largest. This is not only due to the size of the country and the therefore equally large food and beverage industry. Fermentation has been an organic part of Chinese food processing since the Chinese starting recording their history in writing. All the ways one can change the flavour, texture and preservability of raw foods with microorganisms all boil down to the enzymes secreted by the bacteria and moulds. While identifying and producing single enzymes did not start in China, most applications found an eager market there. If you can brew more beer from the same volume of raw materials, than by all means do so. No considerations like Reinheitsgebote in China.

Apart from the use of enzymes in innovative production processes, enzymes can also be employed to turn offal from the food processing industry into valuable ingredients. And again, because of the mere size of the country, the domestic food and beverage industry produces an awful lot of offal each single day.

The road from the first attempts of producing indigenous single enzymes in China took off slowly in the early 1980s, but within a decade, the first exports of Chinese made industrial enzymes took place. Today, multinationals in this industry have to compete with a growing number of local manufacturers, whose R&D efforts generate more and more proprietary enzymes for specific applications. China produced approximately 750,000 mt of enzymes in the first half of 2018; up 8% compared to the same period of 2017.

The graph shows the growth of the Chinese enzymes industry according to a recent analysis by Mcinsey.

I have mentioned some enzyme applications in earlier posts, like the production of steamed bread (mantou). In this post, I will provide an overall summary the most important application areas of food enzymes in China.

Brewing

Adjunct cooking

Rice is relatively cheap in China, while most of the barley has to be imported. Virtually all Chinese brewers therefore use rice as adjunct, which calls for a thermostable alpha-amylase to properly liquefy the rice, before mixing it with mashed barley. 30% is the typical ratio of rice to malt, but with a really thermostable enzyme, you can increase up to 50%. Multinational suppliers still rule in this market, but the number of local producers of this enzyme is increasing.

Mashing

Unlike the liquefaction of the rice, enzymes, single beta-glucanases or compound products, are not obligatory in the mash tun. Compound enzymes as provided by the main multinationals are used in China, but not by all brewers. The larger the plant the more added value can be generated from using such products. Domestic enzyme producers are slowly gaining ground in this market as well.

Other

Adding papain for clarification and glucose oxidase for keeping beer fresh longer are very common in Chinese breweries. Both enzymes are produced in high quantity and quality domestically.

Spirits (baijiu)

As a traditional Chinese product, data for this industry are scarce and unreliable. Enzymes are reportedly widely used in the saccharification of the raw materials, but I assume that it will be mainly domestic generic enzymes, the cheaper the better.

Rice wine

Some rice wine producers use glucoamylase to improve the saccharification of the fermentation broth. Thermostable alpha-amylase, cellulase and neutral protease are also used, the latter for improving the flavour. In view of the positive publications, it can be expected that the use of enzymes will increase in this application, possibly to 100%. The reason for the slower adoption is probably that this is an indigenous Chinese application, which has escaped the radar of the multinationals. As this is a traditional Chinese product, this is mainly a segment for domestic enzymes.

Wine

Part of the wineries use enzymes, but figures indicating penetration and who are the main suppliers are lacking. Based on Chinese practice, we may assume that the smaller wineries will be more willing to use enzymes, in particular for clarification, than the larger ones that are preoccupied with creating an image of being (able to compare with) classic wine makers. All international suppliers are investing in marketing their enzymes for this application, but I have not found indications for serious use in practice.

Fruit juice

Apple

China is good for almost half of the global apple production. The country is therefore also the producer of apple juice concentrate (AJC). All apple juice concentrate (AJC) in China is processed with enzymes. 100% for clarification and probably also close to 100% for maceration. Domestic production of pectinases started later that those for starch processing as used in brewing, but quantity and quality are improving. The Chinese fruit processing industry is huge and therefore forms a lucrative market for pectinases.

Apples sometimes contain so much starch, that you need to add a little amylase to avoid problems during clarification and concentration.

Some companies use special enzymes to clean the ultrafilter.

Other fruits

Enzymes are used as well, but no reliable data are available. The general trend that Chinese processors will prefer to use enzymes, provided they are cost efficient, applies very strongly in this industry.

Bakery/Cereals:

Bread, baked and steamed

Growing demand for bread and other baked goods is presenting the local baking industries with major challenges. Enzyme design for bakery products plays an important role in overcoming these. However, the fluctuating raw material situation demands individual solutions and prompt responses from the enzyme producers.

Most to all bread in China is produced with enzymes. However, this is realised in the form of compound flour/bread improvers. These will typically include fungal alpha-amylase and sometimes xylanase, glucose oxidase and lipase, roughly in that order of frequency.

After China prohibited the use of chemical whiteners like benzoyl peroxide, industrial producers of steamed bread are coping with the problem that their product is often not as white as the customers (have learned to) accept. Lipase, or more precisely: lipoxygenase, can reduce the betacarotene in flour and thus produce whiter steamed bread. Fungal amylase and xylanase are said to produce steamed bread with a smoother surface, which gives a shiny impression.

An interesting development is taking place in this industry in China. A number of domestic enzyme producers have sprung up specialising in enzymes of the bakery industry, offering products specially formulated for a particular type of biscuit, cake, bread or traditional Chinese baking product, like steamed bread. These products can be best described as formulated enzymes, something in between single enzymes and the traditional flour improvers. This is an interesting development and a potential threat for the traditional suppliers of flour improvers, once the Chinese producers dare to bring those products to the international market.

Flour (wheat) and flour-based products

As introduced in my earlier post on flour and flour improvers or those on traditional Chinese foods like dumplings, some Chinese flour companies have developed specially formulated flours for dumplings, fried dough sticks (youtiao) or steamed bread (mantou). However, these companies hardly ever add pure enzymes, but compound flour improvers as well. The workers in this sector are not really trained to handle enzymes, while adding a standard pack of flour improver to a standard bag of flour does not require any education. The top companies like Guchuan (Beijing) will have proper R&D departments that may experiment with single enzymes, but only in small quantities.

Biscuits

The most typical enzyme application in this industry is protease (papain) for the production of crispy biscuits. Domestic enzymes do that trick very well. Some companies have developed specially formed enzyme products for a broad range of biscuits, cookies and wafers.

noodles

Lipase is the typical enzyme for noodles, or better: flour improvers for noodles. Xylanase, glucose oxidase and transglutaminase are occasionally used.

Traditional pastry

Many flour manufacturer produce specialty flours for cake and traditional pastry, but only very few domestic producers of baking enzymes have so far developed special products for this category. The flagship product among the traditional pastries is still the moon cake. One domestic enzyme producer is supplying a ‘moon cake crust improver’, consisting of compound enzymes and emulsifiers, so again more an improver than an enzyme product.

Dairy

Cheese

As mentioned in my earlier post about this topic, cheese production in China is still in its infancy and most of it is processed imported cheese. However, there definitely is an emerging market for rennet and as it is a new thing in China, that market can be expected to be interested in microbial rennet rather than the natural product.

Some domestic companies offer bromelain for cheese making, but these are generic bromelains and not specially formulated products for that application. Multinationals are mentioning it in their marketing in China, but it is not likely that they are putting in much effort.

Hydrolised milk

Only a few manufactures: Yili (Inner Mongolia), Sanyuan (Beijing), New Hope (Sichuan), Bright (Shanghai) and only limited quantities. Yili seems to be the largest in this category, marketing its product to the elderly. This is still mainly a market for international suppliers, but domestic lactases have also appeared.

enz-DairyEnzymeTank

Enzymatic hydrolysis tank in a dairy company.

Oil extraction

During a recent industry meeting, it was reported that the enzymatic extraction of tea seed oil in China had already moved on from trial to regular production.

Savoury products and flavours

HVP/HAP, nucleotides, soy derivatives (incl. soy sauce), fish sauce, etc.

These are again mainly traditional Chinese seasoning products. As most of these typically include a fermentation step, they are highly interesting for introducing enzymes to make the production more efficient or cleaner, turn out better tasting and healthier products. Examples mentioned in earlier posts are: protease in the production of fermented beancurd (furu), fermented flour paste (jiang), and old soup (lao tang).

Although these are all bulk applications and therefore interesting for enzyme suppliers, the penetration of enzymes in each product group is still not very well documented. I will add more information to this post, whenever reliable data become available.

Fat hydrolosis

Maidele Food is a major producer of cow fat for the growing Chinese hot pot business. In particular the Chongqing hot pot, famous (notorious) for its spicy broth, cow fat is an important ingredient. The company has received an innovation award from Sichuan province in 2022 for its enzymatic process for increasing the aroma of cow fat for hot pot.

Meat

HAP

Hydrolysing meat with protease produces raw material for a wide range of meat-flavoured seasoning products. Considerable R&D is taking place in China to improve processes for teh production of HAP from a broad range of animal-derived raw material.

Stock

Proteases are regularly used to maximise the extraction of flavour from meat in the production of stock, like the ‘old soup (laotang)‘ introduced in an earlier post.

Tenderisation

Papain is the typical enzyme for this application, followed by bromelein. For both, China is now the main production region.

Reusing offall

With such a huge slaughtering industry, China is bound to be the world’s largest producer of meat offall. Treatment of it with proteases can produce a broad range of flavouring products.

Transglutaminase

TG is the fastest growing enzyme in the Chinese food industry. Applied in meat, it can help improving the structure  of meat, which i.a. makes it easier to cut thin slices of meat.

Aquatic products

HAP

Same as for meat. Some Chinese researchers are studying the synthesis of meat flavour by enzymatic hydrolysis (trypsin) of squid skin followed by maillard reaction. The skins are offal of squid processing.

Fish sauce

The traditional production process of fish sauce is very long. It can be speeded up considerably by hydrolyzing  (part of the raw materials with proteases).

Removing scales

A combination of collagenase and pepsin can decrease the damage to the fish during mechanical removing of scales.

Deoderisation

The flesh of some fish has a considerable urea content, which causes an unpleasant odour. Soy bean powder contains urease and treating fish meat with urease can remove enough of the urea to neutralise the odour.

Preservation

A number of enzymes can help the preservation of meat, in particular lysozyme, transglutaminase, lipase triglyceride hydrolase. Considerable R&D activity is taking place in China in this respect.

Food ingredients

Fructo Oligosaccharide (FOS)

The Chinese authorities have approved the use of β-fructofuranosidase to produce FOS from sugar in January 2018.

Traditional Chinese Medicine (TCM)

Considerable R&D is also going on in China to develop enzymatic process for TCM. An example mentioned in an earlier post is enzymatic hydrolysis to produce sea cucumber powder.

New applications awaiting approval

The China National Centre for Food Safety Risk Assessment has listed the following enzymes to be assessed for use in food.

Enzyme production strain origin gene application
Polygalacturonase aspergillus niger aspergillus niger fruit juice extraction
Maltotetrahydrolase bacillus licheniformis pseudomonas stutzeri baking
Alpha-glucosidae Trichoderma reesei aspergillus niger cereal processing
Carboxypeptidase aspergillus niger aspergillus niger meat processing
Lipase aspergillus niger fusarium culmorum baking

Relevant parties need to react before Sept. 9, 2019.

Peter Peverelli is active in and with China since 1975 and regularly travels to the remotest corners of that vast nation.

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Chinese industrial food recipes

Producers of food ingredients will be very familiar with the general applications of their ingredients in foods and beverages. However, what do you know about their application in traditional Chinese foods, or novel foods based on traditional recipes? The transformation of the production processes and formulations of traditional Chinese foods into large scale commercial production is probably the most interesting challenge to suppliers of food ingredients worldwide.

Eurasia Consult has been active in the Chinese market for food ingredients since 1985, and in the course of our activities we have built up a substantial database of industrial recipes. This information can be used in market research, but also constitutes a mine of information for international suppliers of food ingredients to broaden the scope of existing ingredients and develop new products.

In this post, I am providing a few examples of the most promising application areas: novel foods, in particular those based on local products, traditional foods adapted for modern industrial production and ingredients based on traditional Chinese medicinal herbs.

The recipes are provided as found in the various sources. They are not ready to reproduce recipes, but provide insight in the perception of food formulation in China.

Novel

The Chinese love experimenting, as you can see on the Trends section of this blog. A consequence of this trial and error mentality for product innovation is that the route between idea and prototype is usually considerably shorter in China than in Europe. Novel products are often tested by throwing them on the market to see how consumers react.

Combined with other traits of Chinese culture, like playfulness, curiosity, etc., makes that more peculiar products are launched in China than in any other market in the world. Our favourite is still this one: ‘yoghurt to cure hangovers’. However, in this post I prefer to show a more common product.

Instant maize noodles

MaizeNoodles

Ingredient ratio(%)
Maize flour 75 – 90
Modified potato starch 10 – 25
Gluten powder 1 – 3
Monoglyceride ester 0.4 – 1
Xanthan 0.3 – 0.7

Traditional

In several earliers posts, I introduced the transformation of traditional Chinese foods into products manufactured at an economical scale. Chinese food designers have grown very apt in creating new variations adding extra value to such traditional products. A related trend is to create new foods from typical locally cultivated fruits, vegetables, etc. Local food specialties used to be a source of pride in China, but in the course of the ‘modernisation’ these traditions became rather suppressed.

Local governments have regained interest in these products recently and many of them are even applying a kind of DOC status for their typical local specialties, prohibiting manufacturers from other regions using that product name, like the term ‘champagne’ in France.

Improver for steamed bun (mantou) flour

MantouProd

Mantou used to be made at home, using a piece of the previous dough to start the fermentation process. Mantou have started to be produced on an industrial scale recently, which has created a demand for specialized flour improvers for this application, with enzymes as the main active ingredients.

Ingredient parts
Calcium stearoyl lactate 30-50
Monoglyceride 10-20
Vitamin C 6-10
Fungal alpha-amylase 0.6-1.2
Xylanase 2-3
Alkaline buffer 12.5-18.75

TCM

Food and medicine have never been as closely separated in China as in the Western tradition. Virtually all food and food ingredients are attributed certain medicinal activities in Traditional Chinese Medicine (TCM). Against this background, it is not so hard to imagine why the notion ‘functional food’ was accepted so quickly and smoothly in China: it was not really a novel concept for the Chinese. Actually, a number of fashionable functional foods in Europe, like Gingko, originate from Asia. As soon as ‘functional ingredients’ established themselves as a separate and lucrative category, medicine companies started to promote extracts from TCMs as food ingredients.

Chrysanthenum honeysuckle icecream

honeysuckle

Ingredient Dosage (%)
Whole milk powder 7
Crystal sugar 13
Margerine 10
Glutinous rice meal 3
Gelatin 0.3
CMC 0.3
Sucrose ester 0.05
Monoglycerine 0.1
Chrysanthemum extract 15
Honeysuckle extrac 5

Peter Peverelli is active in and with China since 1975 and regularly travels to the remotest corners of that vast nation.